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Carbide Wear Dies

Carbide wire guide is made of tungsten carbide for its extremely hard and wear-resistant features, with sophisticated equipment for precision grinding and polishing, coupled with advanced production and processing technology, the inner and the outer diameter of the hole and tolerance R at less than 0.01mm, the surface roughness over the trough reached Ra 0.025 and above, it requires high hardness, smooth surface in use to reduce injury and other enameled wire.

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Tungsten Carbide Wear Parts Carbide Wire Guide Dies / Tube Guide For Extrusion


Carbide wire guide is made of tungsten carbide for its extremely hard and wear-resistant features, with sophisticated equipment for precision grinding and polishing, coupled with advanced production and processing technology, the inner and the outer diameter of the hole and tolerance R at less than 0.01mm, the surface roughness over the trough reached Ra 0.025 and above, it requires high hardness, smooth surface in use to reduce injury and other enameled wire.


Selected carbide grades are YG6X, YG6, YG8, YG15 and so on. Its service life is 10 times than steel wheels.

 

Introduction of Carbide Wire Guides:


High hardness (86 ~ 93HRA, equivalent to 69 ~ 81HRC);
Hot hardness (up to 900 ~ 1000 °C, keeping 60HRC);
Good wear resistance
There are V-groove, R-groove, U-groove trough over other.
V-groove with 90 °, 110 °, 120 °, and other specifications, R-groov ranging from R0.2 to R25. Diameter φ1-φ500mm available.

 

Standard Sizes of Carbide Wire Guide Dies:

 

 

 

Hole diameter(mm)

Tolerance(μm)

      Die sleeve

A

B

φ0.020~0.070

0.5

25

5

φ0.071~0.200

1

25

8

φ0.201~0.400

1

25

8

Φ0.401~0.600

1

25

10

Φ0.601~1.000

2

25

10

more than 1.000

3

30

15

 

 Name

Wire materials

Flexile wire

Hard wire

        Inlet area

70°+/-20°

60°+/-20°

Lubrication area

35°+/-20°

30°+/-5°

Compression area

16°+/-2°

14°+/-2°

        Sizing area

20-50

40-80

        Safety angle

15°+/-5°

15°+/-5°

        Outlet area

50°+/-20°

50+/-20°

 

Material Grade Chart:

 

ISO Grade

Grade

Density (g/cm³)

Hardness HRA

Application recommened

K05

YG3X

15.3

92

For finishing of cast iron non-ferrous metal

K10

YG6A

14.8

91.5

For drawing dies and wood wooking tools

K20

YG8

14.6

89.7

For drawing dies or milling of cast iron

P10

YT15

11.3

91.5

For semi-finishing and finishing of stainless steel

P20

YT14

11.4

90.5

For semi-finishing and finishing of stainless steel

P30

YT5

12.8

89.5

For heavy duty rough tuming of steel

 

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